For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors. Includes a 15.2m Torch.
FEATURES:
- Simplify operations and boost productivity:
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
- Easy to use:
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
- Maximize performance:
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
- Industry-leading reliability:
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
APPLICATIONS:
- Drag cutting: For dragging the torch directly across the work piece
- Fine feature cutting: For narrow kerf width with minimal dross and heat affected zone
- Max control gouging: For precise metal removal, shallower gouge profiles and light metal washing
- Max removal gouging: For aggressive metal removal, deep gouge profiles, and extreme metal washing
- Mechanized cutting: For portable automation and table cutting
- Marking: For scoring, indicating part identification, hole or weld locations
UNSUPPORTED APPLICATIONS:
- Precision gouging: For spot and tack weld removal at very low output current (<;25 A)
- Extended reach cutting: For improved visibility and accessibility when cutting in confined spaces
- Extended reach gouging: For improved visibility and accessibility when gouging in confined spaces
- Flush cutting: For cutting closer to base materials using a 45 degree
SPECIFICATIONS:
Cutting Capacity:
- Capacity:
- Recommended:
- Thickness: 16mm
- Cut Speed: 500mm/min
- Severance (hand cutting):
- Thickness: 29mm
- Cut Speed: 125mm/min
- Pierce:
- Thickness: 12mm
Maximum Removal Gouging:
- Capacity: Typical gouge
- Metal Removal Rate: 3.4kg per hour
- Groove Profile: 3.2mm D x 6.8mm W
- Input voltages:
- CSA:
- 200–440 V, 1-PH, 50/60 Hz
- 480 V, 3-PH, 50/60 Hz
- 480 V, 3-PH, 10 A @ 6.9kW
- CE:
- 230 V, 1-PH, 50/60 Hz
- 400 V, 3-PH, 50/60 Hz
- Kilowatt output: 6.9 kW
- Input current:
- CSA:
- 200-240 V, 1-PH 39/32 A @ 6.5 kW
- CE:
- 230 V, 1-PH, 33 A
- 400 V, 3-PH, 10 A
- Output current: 9–45 A
- Rated output voltage: 155 VDC
- Duty cycle @ 104° F:
- CSA:
- 50% @ 45 A, 200–240 V, 1-PH
- 60% @ 41 A, 200–240 V, 1-PH
- 100% @ 32 A, 200–240 V, 1-PH
- 50% @ 45 A, 480 V, 3-PH
- 60% @ 41 A, 480 V, 3-PH
- 100% @ 32 A, 480 V, 3-PH
- CE:
- 50% @ 45 A, 230 V, 1-PH
- 60% @ 41 A, 230 V, 1-PH
- 100% @ 32 A, 230 V, 1-PH
- 50% @ 45 A, 400 V, 3-PH
- 60% @ 41 A, 400 V, 3-PH
- 100% @ 32 A, 400 V, 3-PH
- Open circuit voltage (OCV):
- CSA:
- 275 VDC 200-240 V
- 275 VDC 480 V
- CE:
- 265 VDC 400 V
- Dimensions with handles: 442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H)
- Gas supply:
- Cutting: air (clean, dry, and oil-free), nitrogen, F5
- Gouging: air (clean, dry, and oil-free), nitrogen, F5
- Marking: air (clean, dry, and oil-free)
- Recommended gas inlet flow rate/pressure: 188 I/min @ 5.9 bar (400 scfh @ 85 psi)
- Input power cable length: 3 m (10′)
- Power supply type: Inverter – IGBT
- Engine drive requirement: 12.5 kVA (10 kW) for full 45 A output
- Electrical efficiency: 90%
- Certifications:
- CSA:
- certified for use in the Americas and Asia, except China
- CE:
- for use in Europe, Australia, New Zealand, Belarus, Kazakhstan, Serbia, Ukraine, and other countries where accepted.
- Also RCM, Ukraine, and Serbian. UKCA – Great Britain
- Warranty: Power supplies have a 3-year warranty and torches a 1-year warranty